A critical aerospace payload PCB faced thermal runaway due to copper weight imbalance. Our DFM engineers identified three thermal via bottlenecks, redesigning the stackup for uniform heat dissipation.
The revised design passed extreme vibration and thermal cycling tests on the first iteration, eliminating costly re-spins and accelerating flight readiness.
Rigid-Flex Yield Recovery
A medical device startup experienced 28% yield loss on a complex 10-layer rigid-flex design. Our team performed a deep-dive Gerber validation, pinpointing critical impedance control issues and trace tolerance violations.
Adjustments to the stackup and trace geometry recovered full yield within five days, allowing the client to meet aggressive production timelines without further design iterations.
Engineered for Confidence
Ronal Solutions caught a critical impedance mismatch in our design that would have cost us months and hundreds of thousands in re-spins. Their Gerber validation is unmatched.
CTO, PCB Manufacturing Shop
Our first-pass yield for the automotive ECU scaled to 50,000 units with zero SMT placement defects, thanks to their meticulous DFA review. Truly disciplined engineering.
VP Operations, PCB Assembly Shop
Submit your CAD files for an expert review and guarantee first-pass production yields.